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Corflute Signs & Cut Outs

Big OR small signs printed on Corflute are an amazingly cost effective and versatile solution for a massive range of requirements.

How do I set up a corflute sign for print?

To set up a corflute sign or a sign that has a custom cut, we require artwork in the following format:

  1. PDF with artwork set to 100% of the actual file size (i.e. if your sign needs to be 1000mm - ensure your artwork is 1000mm)
  2. CMYK Colour mode with all fonts outlined and images embedded
  3. 3mm bleed and crop/trim marks
  4. High resolution images - if your images look pixelated on your screen - it will print that way 🙂 We recommend simply purchasing the highest size stock image. 300dpi is recommended. 

For custom cutting:

  1. The artwork should be on a separate layer to the cut line (or, knife line - the shape that is to be cut out). See image below for reference.
  2. Name the cut line layer 'Thru-Cut'
  3. Create the outline of the shape (i.e. using the pen tool or copying and pasting the shape, merging it using pathfinder tool in Illustrator) on the Thru-Cut layer. Ensure this is in the same place and size as the artwork. 
  4. Assign a SPOT colour (any spot colour is fine) to the stroke/outline and name the spot colour Thru-Cut. See image below for reference.
  5. Save as a Press Quality PDF (ensuring all steps above are followed - i.e. the artwork is CMYK, file is the correct size, etc)

Example Of How To Set Up A Corflute Sign For Print With Thru Cut On A Seperate Layer In Print File Pdf

For the best outcome, use professional design software or hire a designer to set the artwork up for you. 

We have free print templates (.indd and .pdf formats) available here. 

What size corflute signs can I print?

Maximum sheet size is 2400mm x 1200mm - you can print to any size and shape within this size.

What material are corflute signs made of?

Corflute, or corrugated plastic, is a material made of corrugated polypropylene. It is a light weight yet sturdy signage option ideal for outdoor usage. We print on UV rated inks (up to 3 yrs outdoors). Corflute can also be custom cut to most shapes and printed 1 or 2 sides. 

From Media Walls, to Real Estate photo signs, to building site hazard signs, A-frame signs, redevelopment proposal signs, event notification signs, marketing signs, road closure signs and, God help us all – not again already – even election signs.

These things are waterproof, weather proof and durable - lasting up to 3 years outdoors.

They can be affixed to star pickets, fences, straight on to walls, or are light enough to hold in your hands and wave at passing traffic.

And the versatility doesn’t finish there – we can produce these signs at any size from A4 through to A0 and up to 1200 x 2400mm in one sheet.

Or we can print across multiple sheets to make a massive wall for your event or function.

And it's not just signs we're seeing.

We design and print a huge range of custom corflute cut-outs, ideal for weddings, events, conferences and more.

Check out some of our work in the gallery for inspiration for your next project!

Rogue Print and Mail
Based on 83 reviews
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Gerard SmithGerard Smith
03:35 22 Jul 22
Rouge Print & Mail are WP Engines go to printing partner in Australia.The service from Paul and the team is always exceptional and with quick turn arounds required on a-lot of our jobs.Paul and the team never fail to deliver!Highly Recommend!!!
Admin, The Pup Cup CoAdmin, The Pup Cup Co
04:59 07 Jun 22
I received the boxes on Friday as expected, and wow I’m so impressed. They were even better than I imagined. The colour, the finish and the quality are excellent. Everything was perfect and that’s a huge credit to yourself and your team.Your knowledge and expertise has been second to none for me who initially had no clue about packaging all those months ago when I first reached out to you. Thank you for bringing my vision to life.
Sally TeinikerSally Teiniker
06:49 16 May 22
Rogue were extremely helpful creating work for us. As a non-designer, their ability to translate printing and design terms into plain English made all the difference for me! The products were delivered quickly, well priced & high quality. Will definitely be using them again.
Jessie RobertsonJessie Robertson
23:22 15 Mar 22
Would highly recommend Rogue printing! I was really impressed with the quality of their work. Paul provided great guidance on what stock to use for the project and the team assisted in turning over an urgent job. Overall a very positive experience, I will be using them again.
Mathew FudaMathew Fuda
20:25 15 Mar 22
Great company to deal with. Very professional and their service is exceptional. Will definitely be using them again in the near future.
Natalie CurtisNatalie Curtis
05:44 05 Jan 22
I have used Rogue Print and Mail since 2016 for both business and personal purposes. They have a quick response time, quick turnaround time, and they provide quality items (I've ordered everything from flyers to A1 signs to pull-up banners).I can't recommend them enough.
Shane SelleckShane Selleck
22:26 25 Oct 21
Hi Paul,Just letting you know we received the printed corflute sheets yesterday.We coudn't be happier with the excellent service, quality printing and prompt delivery of our first order with you.Thanks and regards,BarryFitzroy Paints & Signage
James DeverJames Dever
08:37 25 Aug 21
Shelley designed some business cards for me and I was extremely happy with the results. Very quick to reply to all emails and turn around time was less than a week. Would use again
Niranjan DeodharNiranjan Deodhar
09:53 01 Aug 21
We received excellent customer service from Kathy in getting our Rotary Club annual reports printed. Rogue Printing is very responsive, on-time, good price, good value, good quality. Thanks Kathy!
Eden HodsonEden Hodson
23:07 19 May 21
Rogue Print & Mail are absolute legends. I called with an urgent request for 2 banners at 9:30 am that I required by 2 pm the same day and they went out of their way to complete this job. The banners were perfect and the service from Kathy and the team was professional and friendly. We will certainly be using them for all our printing needs and highly recommend this professional brilliant team.
Jessica StewartJessica Stewart
02:10 14 May 21
Incredibly helpful, friendly and quick service. Absolute legends!Having dealt with many different print companies, these guys are so fantastic, definitely the new go-to!
Merryl WilsonMerryl Wilson
02:58 24 Mar 21
I have dealt with many printing companies over the years. Never have I had such a fast response to queries, artwork layout and eventual production. Rogue listened to what our company required and were faultless in achieving that desire. Fast delivery was what our company wanted and they delivered! And, value for money!!! No comparison! Don't go anywhere else - stay with Rogue.

Artwork set up

Click here to get our finished artwork specifications and free templates

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