Custom Mailer Box Printing E Flute Packaging Rogue Print

Custom Mailerboxes

Mailer boxes are the ideal custom mailer or eco-friendly and affordable packaging solution. Choose from our huge range of box die sizes or provide your own.

Proudly printed in Australia by an Australian owned business.

Mailerboxes printed to a huge range of sizes, for all your mailing and packaging needs

Mailer boxes are the ultimate two-in-one: they not only look fantastic and provide a professional and enjoyable unboxing experience for your customers, they act as an actual mailer box (as the name implies!).

Package up your product inside the box and dispatch - all in one.

No need for extras!

They are an excellent choice for when you need packaging without glues and adhesives, as the boxes self-install. And better yet - we've got 40+ sizes you can choose from, so no need to pay huge die making costs or wait many weeks for production.

And if you are after somewhere to print, store, assemble, pack and ship these boxes in volume to your supplied database - including printing all the goodies inside the box - you've come to the right place.

What material are mailerboxes printed on?

We print on 100% eco friendly and recyclable 1.6mm eflute, which is corrugated carboard (or choose a thicker 3mm bflute for contents that are a bit heavier).

You can choose from kraft which has a raw brown surface for an eco look and feel (add a spot white colour to make visuals pop), or, white claycoat, which has a smooth surface for brighter print outcome, with added option we can apply a spot uv on white claycoat.

Beyond these standard options we can also produce complete custom boxes with inserts, foil, cello, etc - email us your specific requirements in the first instance, so we can review and discuss further.

What size mailerboxes do you have?

We run an extensive range of 40 + dies (or, flat knife lines / design templates). Going with one of these sizes will be the most affordable and fast way to have your mailer box produced and shipped in just a few days (depending on qty + finish).

The following are the assembled box sizes in L x W x H in mm:

  • 120mm L x 120mm W x 115mm H
  • 125mm L X 170mm W X 65mm H
  • 135mm L x 145mm W x 85mm H
  • 150mm L X 100mm W X 30mm H
  • 150mm L x 130mm W x 110mm H
  • 160mm L X 200mm W X 65mm H
  • 175mm L X 226mm W X 65mm H
  • 175mm L X 236mm W X 38mm H
  • 180mm L X 260mm W X 70mm H
  • 180mm L x 160mm W x 110mm H
  • 190mm L X 140mm W X 60mm H
  • 200mm L X 200mm W X 85mm H
  • 205mm L x 200mm W x 110mm H
  • 210mm L x 100mm W x 63mm H
  • 225mm L X 160mm W X 60mm H
  • 225mm L x 160mm W x 80mm H
  • 225mm L x 225mm W x 145mm H
  • 230mm L x 155mm W x 105mm H
  • 235mm L X 146mm W X 123mm H
  • 235mm L X 176mm W X 73mm H
  • 240mm L x 190mm W x 170mm H
  • 245mm L X 160mm W X 53mm H
  • 250mm L X 166mm W X 38mm H
  • 260mm L X 205mm W X 105mm H
  • 265mm L X 156mm W X 43mm H
  • 290mm L X 210mm W X 80mm H
  • 295mm L x 280mm W x 105mm H
  • 315mm L x 230mm W x 100mm H
  • 330mm L x 240mm W x 170mm H
  • 338mm L X 210mm W X 88mm H
  • 345mm L X 245mm W X 125mm H
  • 350mm L X 230mm W X 75mm H
  • 360mm L X 260mm W X 100mm H
  • 360mm L X 305mm W X 105mm H
  • 375mm L X 280mm W X 75mm H
  • 385mm L X 240mm W X 105mm H
  • 410mm L X 255mm W X 150mm H
  • 430mm L X 315mm W X 90mm H
  • 280mm L X 150mm W X 40mm H (S Satchel)
  • 290mm L x 175mm W x 60mm H (M Satchel)
  • 300mm L x 210mm W x 70mm H (L Satchel)
  • 410mm L x 330mm W x 70mm H (XL Satchel)
  • 230mm L x 160mm W x 50mm H (A5 Size)
  • 315mm L x 220mm W x 60mm H (A4 Size)
  • 440mm L x 310mm W x 70mm H (A3 Size)

Can you add embellishments on mailerboxes such as spot uv?

Yes - we can add spot uv as standard on white claycoat eflute. For anything more custom - email us your specific requirements in the first instance, so we can review and discuss further.

Request a quote now

We make urgent print easy!

Email us your requirements or simply fill out the form below. We will be back to you within 4 business hours.

Need a price ASAP? Not only will we be back within 4 business hours, we actually care about the outcome:

  • Your quote request will be handled by a dedicated, experienced member of our team.

  • They will work with you directly through the whole process – not bots or automations that don’t care about you.

  • We will assess all your requirements, and advise on the right product and even provide artwork advice.

  • Despite the above, our pricing is incredibly competitive – service is what sets us apart from the pack.

Need another reason to request a quote?

All quotes submitted via email attract $50 OFF the total order (ex freight and GST with minimum order $150+GST).

Shelley, Paul and the team at Rogue Print and Mail went above and beyond for my book. The job was originally destined for a copy...
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I have worked with a wide range of commercial printers over the years, both large and small, but Paul and his team stand out as...
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