Custom Printed Card Boxes

With our advanced digital die cutting technology, we can produce Custom Printed Card Boxes for flash cards, game boxes and other uses, supplied with double sided tape, ready to assemble, without huge MOQs or the need to get dies made.

Some of our previous work

Frequently Asked Questions

Can I reorder without paying for a new cutting die?

The good news is if you are getting a small box digitally die cut in low volume, there are no die making or tooling fees. For larger boxes or high volume runs, then a die will need to be manufactured, however, once it is produced, you will not need to pay again for repeat orders.

What is the maximum size you can print for low volume boxes?

If you are after a small to medium sized box with a qty under 500, the maximum print sheet size we work to is 660mm x 320mm which is more than sufficient for card boxes. If you have a high volume of boxes, then we would produce the box in the traditional die making method on an offset run as this is more economical.

How do I choose the right box size for my card box?

We recommend first simply measuring the cards the box needs to hold - the overall W X H in mm. If you do not have a die for your box, then we can produce one as part of the quote, just let us know the card size and volume of cards it needs to hold.

Custom card boxes do not have to be expensive or take forever to produce!

At Rogue Create and Print, we have invested in the latest digital die cutting technology. This production method allows our clients to print, cut, score and perforate small to medium sized card boxes - and the cards themselves with rounded corners or custom shapes - in a fast and affordable timeframe.

What are Custom Die Cut Card Boxes?

A custom die cut card box is a flat sheet printed and the die cut to exact product dimensions rather than standard stock sizes. There are two ways to produce these boxes.

  1. The first way, is the traditional method of manufacturing a sharp metal die, so that when pressed on the flat printed stock, the die will create precise cuts, scores, slots, and tabs in a single flat blank.
  2. The second way is using digital die cutting. This is a computer-controlled process, where the PDF die (with defined cut, score and perforate paths), is keyed into a program, that then guides a robotic arm with a laser along the programmed digital paths over the printed sheet.

Types of Custom Die Cut Card Boxes

The most common die cut card box styles available:

  • Playing Card Boxes
  • Other Game Card Boxes
  • Flash Card Boxes
  • Affirmation Card Boxes
  • Workshop and corporate training cards
  • Tuck / insert die cut boxes

Can you print the entire Card set as well as the box?

Yes, we can print your internal cards and then sort and pack them into boxes that we can assemble manually, or, we supply everything flat and shrink packed by kind ready for you to assemble.

Stocks available in low volume Die Cut Card Boxes

For low volume digitally printed and digitally die cut boxes, we can print on a range of FSC Accredited paper stocks, available in thicker gsms from 300 - 400gsm. Choose from Gloss, Silk (Satin) or Matt. For traditional die cut boxes, the range is more extensive - please email us the specifics of your project for further advice.

Finishing and Printing Options for Die Cut Card Boxes

For low volume digitally printed and digitally die cut boxes, we can finish your boxes with  a gloss, velvet or matt celloglaze (light laminate) for extra premium feel and enhanced durability. For traditional die cut boxes, the finishing range is more extensive - please email us the specifics of your project for further advice.

How to Order Card Boxes

Send us a quote request using the form below.

You will need to have ready:

    1. A PDF die of the box with print ready artwork.
    2. Or, if you do not have this, then please measure the product to be placed in the box - W x H of the cards, and, the volume of cards that will be required inside.
    3. Your business information and freight address to receive an accurate quote.

Request a quote now

We make urgent print easy!

Email us your requirements or simply fill out the form below. We will be back to you within 4 business hours.

Need a price ASAP? Not only will we be back within 4 business hours, we actually care about the outcome:

  • Your quote request will be handled by a dedicated, experienced member of our team.

  • They will work with you directly through the whole process – not bots or automations that don’t care about you.

  • We will assess all your requirements, and advise on the right product and even provide artwork advice.

  • Despite the above, our pricing is incredibly competitive – service is what sets us apart from the pack.

Need another reason to request a quote?

All quotes submitted via email attract $50 OFF the total order (ex freight and GST with minimum order $150+GST).

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